Aluminum Plates Casting Plant

Solutions for aluminum strip casting plants can be started from many aspects to improve production efficiency, product quality and energy saving and emission reduction effects:

Ⅰ. Optimize the production process

Direct production from primary liquid aluminum: Placing ingots in electrolytic aluminum plants to obtain high-quality ingots reduces the secondary smelting process of aluminum ingots, thereby reducing energy consumption and emissions. Production by casting and rolling:

For some products that do not have to be produced with hot rolled billets, the casting and rolling method is preferred, which has lower cost and higher efficiency.

Ⅱ. Introduce advanced equipment and technology

Second, the introduction of advanced equipment and technology permanent magnet stirring equipment: the introduction of permanent magnet stirring equipment to improve the melting efficiency of liquid aluminum, while reducing energy consumption and environmental pollution.

Purification process and filtration technology:

Purification processes, such as bubble floating degassing, are used in the flow trough to reduce gases and inclusions in the liquid aluminum. Insert the foam ceramic filter plate to remove the inclusions such as oxides in the aluminum liquid and improve the quality of the aluminum liquid.

Quantitative casting pumps and degassing equipment:

Quantitative casting pump is introduced to achieve precise casting of liquid aluminum and improve the uniformity and quality of ingot. Equipped with degassing equipment to further reduce the gas content in liquid aluminum.

Ⅲ. Energy conservation and emission reduction measures

Green Melting Technology:

Choose green smelting technology instead of traditional chlorine refining process to reduce toxic gas emissions.

Furnace bottom breathable brick technology:

The gas permeability and thermal efficiency of the melting furnace are improved and the energy consumption is reduced by using the technology of bottom vent brick.

Waste Recovery and reuse:

Introducing waste sinking and melting system and crushing pretreatment equipment to recycle and reuse waste, reducing production cost and environmental pollution.

IV. Quality control and testing

Online inspection system:

The on-line inspection system is introduced to monitor the temperature, composition and impurity content of liquid aluminum in real time to ensure that the product quality meets the standard.

Regular maintenance and overhaul:

Regular maintenance and overhaul of production equipment to ensure that the equipment is in good working condition, improve production efficiency and product quality.

Ⅴ. Training and technical support

Employee training: Regular technical training and safety education for employees to improve their technical level and safety awareness.

Technical support: Cooperate with professional technical teams or companies to provide technical support and consulting services to solve technical problems in the production process.

In summary, the solution for the aluminum strip foundry should consider production process optimization, advanced equipment and technology introduction, energy saving and emission reduction measures, quality control and testing, training and technical support. The implementation of these measures will help improve production efficiency, product quality, energy saving and emission reduction effects, and lay a solid foundation for the sustainable development of aluminum strip casting plants.

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