Extrusion Billets Casting Plant

Comprehensive solutions for extrusion billet foundries designed to improve production efficiency, product quality and overall operational efficiency:

 

Ⅰ. Process optimization to improve the extrusion casting mold temperature

By increasing the area of the inner runner and the size of the overflow exhaust channel, the filling speed of magnesium liquid (magnesium liquid is used as an example here, the corresponding metal liquid should be used in practice) is reduced, and the exhaust efficiency is improved.

The structure of the extrusion casting die is optimized, such as expanding the transition corner and reducing the stress of the casting.

The mold temperature is controlled within a reasonable range to reduce the moisture content of the release agent and ensure the smooth surface of the casting.

Reasonable control of pouring temperature of liquid metal

According to the characteristics of the metal material, set the appropriate pouring temperature range. For example, for magnesium aluminum alloy, the pouring temperature is controlled between 700 ° C and 720 ° C, and the mold temperature is controlled at about 200 ° C.

Strictly control the temperature change during the pouring process to ensure stable casting quality.

Optimize filling order and speed

Through numerical simulation analysis, the optimal filling sequence and speed are determined to avoid eddy current and uneven flow.

According to the simulation results, the mold design and pouring parameters were adjusted to improve the casting quality.

 

Ⅱ. Quality control

Raw material testing and matching

The metal materials put into production are strictly tested to ensure that they meet the production requirements.

According to the production demand, reasonable proportion of raw materials to reduce the initial content of inclusions.

Casting process monitoring

The automatic monitoring system is introduced to monitor the parameters in the casting process in real time, such as temperature, pressure, speed, etc. Data analysis of casting process, timely detection and treatment of abnormal conditions to ensure stable casting quality.

Casting inspection and evaluation

Using advanced testing equipment and technology, chemical composition analysis, physical property testing and non-destructive testing of castings are carried out.

According to the test results, the quality and performance of the castings are evaluated to ensure that the products meet the standard requirements.

 

Ⅲ. Equipment and technology upgrade

Introduce advanced equipment

The introduction of efficient and energy-saving casting equipment and production lines to improve production efficiency and product quality.

Automated and intelligent production equipment is used to reduce labor costs and operation difficulties.

Technological innovation and application to increase technological innovation, research and development and application of new casting technologies and processes.

Promote the application of digital and intelligent technology in the casting process to improve the control ability and stability of the production process.

 

IV. Environmental protection and production safety

Environmental protection measures

Strengthen the treatment of waste gas, waste residue and wastewater in the casting process to ensure that discharge standards are met. Introduce advanced environmental protection equipment and technology to reduce the impact on the environment.

Safety production management

Establish sound production safety management system and operating procedures to ensure the personal safety of employees and the stable operation of equipment. Conduct regular safety training and exercises for employees to improve their safety awareness and emergency handling ability.

 

Ⅴ. Intelligent and automatic upgrade

Intelligent monitoring system

The Internet of Things technology is introduced to establish an intelligent monitoring system to monitor various parameters and anomalies in the casting process in real time.

Through data analysis, the casting process and parameters are optimized to improve production efficiency and product quality.

Automated production line

Construction of automated production lines to achieve automatic production of raw material processing, melting, casting, testing and packaging.

Improve production efficiency and product quality, reduce production costs and labor costs.

In summary, for the extrusion billet foundry, the comprehensive solution of process optimization, quality control, equipment and technology upgrading, environmental protection and safety production, as well as intelligent and automated upgrading can significantly improve production efficiency, product quality and overall operational benefits.

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